Energy-Saving and Environmentally Friendly Design of German Zenith Block Machine

The energy-saving and environmentally friendly design of the German Zenith block machine is really eye-catching. As a leading brand of global building materials machinery, their investment in green manufacturing over the years is no joke. Let's break it down and talk about what kind of environmentally friendly black technology this machine hides.

Let's talk about the most intuitive energy-saving design first. Zenith's hydraulic system uses intelligent pressure regulation technology, which can automatically match the optimal pressure value according to the needs of brick blank forming, unlike the traditional brick press that "presses all the way to the bottom". This system is said to save 30% of electricity consumption, which is equivalent to burning two tons of coal for every 10,000 bricks produced. They also installed a frequency converter on the motor, which automatically reduces the frequency when the equipment is in standby mode. This detail is handled very well.

In terms of material recycling, Zenith has come up with new tricks. Their waste recycling system can automatically collect brick chips and dust generated during the production process, and re-add them to the raw material formula after processing. When I visited the factory, I saw that the entire recycling process was fully automated, and even the wastewater treatment achieved zero emissions. The most amazing thing is that they can even use building material waste (such as concrete fragments) from other factories as raw materials, truly realizing a circular economy.

Noise control is another highlight. The noise of traditional brick presses is like thunder when they are working, but Zenith has suppressed the working noise to below 75 decibels through a triple noise reduction design. They used special sound-absorbing materials for the machine shell, added buffer devices to the transmission parts, and even took into account the vibration of the hydraulic pipeline. The owner of a brick factory told me that after installing the Zenith machine, the workers in the factory no longer need to wear earplugs.

The intelligent control system is definitely Zenith's killer. This system can monitor energy consumption data in real time and automatically adjust production parameters. For example, when it detects changes in the humidity of the raw materials, it will adjust the pressing force and holding time within 0.5 seconds. What's more amazing is that it can also learn the production rules of different products, and the more it is used, the more electricity it saves. Data shows that after three years of use, this system can save an additional 15% of energy consumption.

To be honest, Zenith's designs look simple, but behind them are real investments in research and development. Their engineers told me that it took five years just to develop the waste recycling system. But the effect is real - now using Zenith block machine, every million bricks produced can reduce 20 tons of carbon dioxide emissions. In the current environment where environmental protection requirements are becoming increasingly stringent, which brick factory owner would not be tempted by such profitable and environmentally friendly equipment?

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