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50, 000 Mtpy Continuous Color Coating Line
1.Line descriptionProduct scheme and raw materialAnnual output: 50,000 per yearStandard: JIS G 3312-2008Strip thickness:0.125 ~ 0.6mmStrip width:600~1250mCoil ID:φ508mmCoil OD: Max Æ1450mmCoil weight: ≤10tCoating thickness:5~50µm(change with the coating types)LINE ......
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Product Description
1.Line description
| Product scheme and raw material |
| Annual output: 50,000 per year Standard: JIS G 3312-2008 Strip thickness:0.125 ~ 0.6mm Strip width:600~1250m Coil ID:φ508mm Coil OD: Max Æ1450mm Coil weight: ≤10t Coating thickness:5~50µm(change with the coating types) |
| LINE SPEED |
| Entrance section: max 80m/min Process section: max 60m/min Exit section: max 80m/min |
| Technical process |
| Coil loading→ payoff reel→ cutting→ stitching→ deburring→ entry looper→ degreasing (alkali spray + alkali brush+ water spray+ hot air dry) → chemical coating→ chemical coating dry →prime coating→ dry and solifdify→ water cooling→ air dry→ fine coating →solidify →water cooling→ air dry→ (exit looper)→→cutting→ tension reel→ coil unloading→ packing |
Due to the limitation of documentation, we cannot describe the features of the production line in detail. If you want to know more, please email us. Meanwhile, we have so many projects under control, you can book a factory tour to know us better.
2 Why us
| Fast delivery cycle |
| a. All the designers are master degree and above, with years of designing experience , which can finish the design quickly b. We have our own independent processing workshop and installation team, which can build the line quickly and efficiently c. We have built more than 200 lines at home and aboard, due to the abundant of experience and cooperation, a lot of new lines can be copied, which will facilitate the work a lot |
| Medium saving |
| Power: some equipment consumes electricity while some are generating Energy: high efficiency radiant tube combustion air heat exchanger, fume duct combustion air heat exchanger, fume duct hot air and hot water heat exchanger, hot shielding gas recycle injection pre- heating strip, fume heat radiant before non-oxidation heating pre-heating strip, light fiber furnace lining preheating by waste air; stable and controllable heating design; Water: water circulation; cleaning and brushing by spraying |
| Environmental friendly |
| Exhaust emission: accord with the national standard of china or local standard Circulation: acid and alkani liquid circulating use, which can decrease the emission amount Filtering and neutralizing system: all the exhaust air and liquid will go through the filtering and neutralizing system before discharging, which can reduce the harmness |
| High cost-performance ratio |
| We have World-class scientific research equipment; Strong research team including 20 experts, professors, senior engineers and other high-tech specialists; Established strategic partnership with famous universities and research institutes in China and abroad; World-Class leading techniques; Latest concept of factory and production line design; Capability of new equipment invention and development. Due to this advantages, your line is free of revamping and maintenance within many years and your products will be highly competitive in market. |
| Customized ability |
| We can design your production line according to your actual situation and needs |
| CLASSIFICATION | PROJECTS NAME | REMARK |
Revamping | Wrapper/scale breaker revamping | By revamping, your production line will regain secondary life. |
| Color coater revamping | ||
| Vertical looper of pickling line revamping | ||
| Roughness detecting system revamping | ||
| Hot bridle roll revamping | ||
Capacity enlargement | Capacity enlargement of entrance and exit looper | Capacity enlargement will make your products highly competitive in the market |
| Supplement of stabilizing roll and supporting roll | ||
| Line speed accelerating by 50 percent | ||
| Capacity upgrading of continuous galvanizing line | ||
New line building | Continuous galvanizing line | world-leading technology and most advanced theory will make your line free of maintenance and revamping for so many years. |
| High efficiency electrical steel/silicon steel continuous treatment line | ||
| Plain carbon steel continuous annealing line for annealed coil | ||
| 1,000,000Continuous pickling line for pickled steel coil | ||
| Medium utilities saving and environmentally friendly | Newly adding magnetic bar filter and acid neutralizing station | Have a headache for the environmental protection administration? It is a piece of cake for us . |
| Exhaust gas combustion chamber | ||
| Radiant tube circulating heating | ||
| Pre-melting pot revamping | ||
Spare part | Different kinds of rolls, radiant tubes, bushes ; | No matter what you want, we can customized for you |
| Electrical spare parts |
There are so many other projects not shown in the form due to the form space. All in all, you are always welcome to contact us about steel relative production line.
4 Packing & shipping
1. Export standard wooden cases packed in suitable container.
2. Cooperate with reliable shipping company to ensure the delivery time.
3. Customized Packing is allowed.
5 Our achievements
| Build more than 200 projects domestic and overseas |
| Obtain more than 63 patents |
| Participate in establishing related industry product national standard |
| Awarded as "National Hi-tech Enterprise" by the Government |
| Undertake "China Torch Plan" (CTP, by China government) of "Wide strip continuous galvanizing process equipment completed" |
| Become a famous trademark of China by China Trademark Bureau. |
6. Aftersale Service:
We can provide site technical support as well as remote technical support;
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